Rotary die-cutting technology for the plastics industry

The plastics industry expects maximum reliability at high production volumes.
A requirement that Baust rotary die-cutting machines convincingly fulfill. Compared to linear die-cutting machines, they can leverage their immense speed advantage, directly benefiting the user. With their robust design, safe handling, and high level of user-friendliness, Baust rotary die-cutting machines clearly stand out from the competition.

Plastic materials up to 4 mm thick can be processed much more efficiently with Baust rotary die cutters than with a conventional stroke die cutter.

A sophisticated quick-change system enables fast and easy tool and product guide changes during product transitions. Thanks to the rotary die-cutting process, only minimal punching forces are generated. This results in reduced energy consumption, low noise levels, and minimal tool wear. The compact design allows the rotary die-cutter to be integrated into an existing production line with minimal effort and space requirements. The control system and operating elements are housed within the machine frame, saving space.

Further advantages include precision and reliability during production. A measuring wheel records the product speed and ensures that the rotary die-cutting machine operates exactly synchronously with the line speed.

Further functions of the Baust rotary die cutters for plastic products

FX-Drive control for variable hole spacing
Control of the separation unit
Variable product speeds

Applications of rotary die cutters for plastic products:

Grid strips for thermal insulation
skirting
Tile trim
Electrical installation channels
Device installation channels
Corner brackets and profiles for drywall construction
Roller shutter

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Rotary pressure

Die-cutting inserts for web printing presses present a particular challenge. High speed and the requirement for a clean paper web are just some of the demands placed on these inserts.

Drywall

A wide variety of profiles for drywall construction are produced using rotary die-cutting machines from the company Baust. For example, CW profiles or plaster angle profiles can be die-cut at speeds of up to 150 m/min.

electric

The electrical profiles sector is one of the largest application areas for rotary die-cutting. The machines can be integrated directly into the profiling line or installed as standalone machines upstream of the profiling line.

Roller shutters / blinds

Baust's rotary punching machines offer optimal manufacturing of roller shutter shafts.

Special profiles

Flexible punching machines are needed in the contract profiling sector. Intelligent tool changing systems or simple machine integration options allow the advantages of rotary punching to be utilized in contract profiling as well.

Optimizing production processes with Baust's rotary stamping technology for the plastics industry

Baust's rotary die-cutting technology optimizes production processes in the plastics industry. Precise and efficient die-cutting minimizes waste and rejects. The process enables a higher number of die-cuts per minute, leading to increased productivity and ultimately reduced production costs.

Our rotary stamping technology is tailored to the specific requirements and needs of our customers in the plastics industry and ensures a consistently high quality of the parts produced.

With our innovative solutions, we can help our customers produce their plastic products faster, more efficiently and more cost-effectively.

Efficiency and accuracy: Advantages of Baust's rotary stamping technology in the plastics industry

Baust's rotary die-cutting technology offers unique advantages for the plastics industry. Our technology is known for its outstanding efficiency and accuracy in the production of high-quality plastic parts.

The precise stamping tools enable us to produce complex shapes and designs quickly and efficiently, saving our customers valuable time and money.

Furthermore, our rotary die-cutting machines offer high production speeds and can process not only plastics but also other materials. The technology also enables minimal material waste and cost-efficient production, leading to increased profitability for our customers.

We are proud to offer a solution that meets the requirements of the plastics industry and optimizes production.

The future of plastics processing with technologies from Baust

Our goal is to deliver maximum reliability at high production volumes – and our rotary die cutters achieve this perfectly. Compared to conventional die cutters, they offer a significant speed advantage that provides immediate benefits to the user. Our rotary die cutters are robustly built, easy to handle, and user-friendly – setting them apart from the competition. Our product is capable of processing plastic materials up to 4 mm thick significantly more efficiently than conventional die cutters. At Baust, we want to contribute to making the future of plastics processing even faster and more efficient.