Transfer carriage conveyor technology

Optimal logistics and warehouse management for your company

To sustainably optimize a company's logistics management, high-quality material flow systems are essential for the safe and rapid transport and storage of goods. Baust, based in Langenfeld, is the leading provider of effective warehouse management solutions. The transfer trolleys we supply offer your company an efficient and space-saving solution, making a significant long-term contribution to your warehouse management.

  • Up to 2 m/s driving speed
  • Different configurations and conveyors are possible.
  • With personal insurance
  • Using different distance measuring systems
  • With different current flow systems
  • With load securing
  • More economical and safer than AGVs (Automated Guided Vehicles)
Technical information
  • Operating mode: Automatic control
  • Loading & unloading: Conveyor technology
  • Power supply: 4 kVA – 16A 230/400 V
  • Driving speed: up to 2 m/s
  • Track lengths: over 100 meters
  • Power supply: Inductive, busbar, battery operation
loading
  • Total weight up to 10 t
  • Standard pallet (W x L in mm): 800 – 1200 x 1200
  • Max. height including pallet: 2000 mm
options
  • Safety devices
  • Distance measuring systems
  • Rail installation

Rail-bound transfer cars: Material flow systems at the highest level

Compared to automated guided vehicles (AGVs), the rail-guided transfer cars from Baust Material Flow Systems offer a decisive advantage: Their simpler control and electrical systems make them significantly more economical and efficient for straightforward linear transport routes. Furthermore, their high quality standards enable optimal space utilization: The transfer car tracks are accessible to both pedestrians and vehicles, allowing you to fully exploit the potential of your logistics property.

The logistics and warehouse management products we develop are individually tailored to your company to provide the optimal material flow system solution. The drive system of our transfer carts is adapted to each specific application. Energy supply can also be customized to meet your requirements. For efficient material distribution, the transfer carts are equipped with various conveying elements, each precisely suited to its intended purpose.

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    Transfer carriage, the ideal addition to the material flow system

    At Baust, we specialize in the customized design of material flow systems and possess the necessary expertise to support companies in achieving optimal logistics management. Transfer car conveyor technology is a key component of our offering, making warehouse management more efficient, faster, and safer. With various concepts, Baust can redesign your material flow system, making your company more productive and profitable, giving you a competitive edge. This innovative solution is specifically designed for intralogistics and offers maximum flexibility for a wide range of applications. Goods are transported efficiently across multiple levels.

    Rail-guided transfer cars, with travel speeds of up to 2 m/s, are not only the faster option, but their track-based system also offers significant space savings, allowing for more flexible floor planning. The sophisticated control system ensures precise positioning and optimized, highly dynamic processes. The robust chassis guarantees smooth running and precise positioning accuracy. Exclusively, you can specify the type of transfer car, the superstructures and conveyors that best suit your company, and the design of the linear encoder and current-carrying system.

    The safety of goods and employees can be ensured with selected personnel and load securing equipment, all while maintaining cost-effectiveness. Various load handling devices enable the flexible transport of diverse goods on pallets or other load carriers. Each component is individually tailored to your requirements to guarantee maximum efficiency and optimally support your specific application. The high adaptability of the transfer trolley allows for efficient storage and retrieval at different heights.

    The possibilities of the transfer vehicles

    Transfer cars are the best method for all industries to transport products on pallets or other load carriers directly to their destination. The conveyor lines can utilize linear and curved tracks up to over 100 meters in length, efficiently conveying goods. Transport is precise and reliable, ensuring optimal material flow control. These systems offer an ideal solution for complex logistics requirements in a wide variety of industries and can distribute materials with pinpoint accuracy.

    The track-mounted conveyor system is particularly effective when equipped with safety guards, as speeds exceeding 2 m/s can be achieved. The track-mounted conveyor can be driven by a chain, toothed belt, rack and pinion, or cardan shaft. Additional settings such as smooth acceleration, start-up and braking modes, and different speed modes can be implemented upon request. Depending on the application, the system can be mounted either flush with the floor or on the floor.

    The position and the area to be occupied are crucial for the optimal configuration. The conveying elements vary according to requirements as an important component of the system. Options include transfer cars with mounted telescopic forks and lifting mechanisms, roller conveyors, rotary tables, corner transfer units, or chain conveyors (including the possibility of overlapping for lateral travel). As an alternative to the classic transfer car, a transfer car with chain conveyors can also be used. These versatile configurations allow for flexible adaptation to a wide range of production requirements and ensure maximum efficiency in material flow.

    Technical details of the transfer car conveyor technology

    The decisive advantage over conventional automated guided vehicles (AGVs) lies in the relatively simple electrical engineering, made possible by the rail-bound transport. The straightforward automatic control system offers an economic benefit that every company should leverage. These low-maintenance and robust transfer cars can transport, pick up, and unload goods with a total load of up to 10 tons. This technically sophisticated conveying technology offers maximum reliability and precision.

    The system can handle standard pallet sizes from 800 to 1200 × 1200 mm, as well as long goods several meters in length. The transfer cars manage a wide variety of load types and weights with the highest precision. In addition to optional safety features, various position measuring systems, such as lasers, sensors, rotary encoders, or absolute encoders, allow the specified storage location to be reached with millimeter accuracy. This precision is crucial for efficient material flow control.

    The modern control system enables seamless integration into existing warehouse management systems and ensures optimized processes. Intelligent networking allows for the automation of complex transport tasks and the optimization of the entire material flow. The transfer cars operate reliably and without disruption, leading to a significant increase in productivity.

    Perfect service for your material flow system

    Tailor-made and adapted to your company, the components for your individual material flow system are designed and engineered. Baust's personal consultation helps you achieve the optimal conveyor system in the shortest possible time, with a guarantee of on-time delivery. Most importantly, the perfectly fitting transfer carriage is seamlessly integrated into your material flow system, ensuring a cohesive and uninterrupted interaction and trouble-free operation of the control technology.

    The innovative transfer carriage conveyor technology, like all Baust products, is equally sophisticated and proven, making us an experienced partner for your logistics management. Our experts analyze your specific requirements and develop the ideal solution for your operations. We take into account all relevant factors such as throughput, available space, and specific product characteristics.

    Take advantage of the opportunity to integrate transfer carriages into your material flow system alongside vertical conveyors, rotary tables, and centering stations, and benefit from our expertise in modern conveyor technology. Our comprehensive service includes not only planning and installation, but also long-term support and maintenance of your systems. This ensures consistently high availability and efficiency of your transfer carriage systems.