Depalletizer for automatic palletizing
High-performance processes for effective intralogistics
When intralogistics requires palletless handling of loads, transport, or shipping, Baust's high-performance depalletizing systems offer the key technology. Particularly in outbound logistics for international shipments in overseas containers, eliminating pallets can result in significant savings in transport volume and pallet costs. Here, the depalletizers can remove any load from pallets considerably faster, more safely, and more cost-effectively than manual or robot-assisted unpacking. In addition to the push method, clamping or pulling methods can be used as alternatives, depending on the pallet and load. The depalletizers are designed for use in automated conveyor systems and high-throughput storage systems. Food, pharmaceutical, logistics, cosmetics and Chemical industry.
Your advantages with Baust depalletizing systems:
- Palletless export shipping saves transport volume and pallet costs.
- Avoiding problems caused by wooden pallets: dirt, inspection, maintenance/repair, replacement, downtime, malfunctions
- Maximum customization to your requirements with the following methods: pushing, clamping and pulling
- Use of inexpensive and space-saving slipsheets for push-pull forklift attachments instead of pallets
- Up to 5 times faster than other depalletizers thanks to automatic palletizing: robotic palletizers (robot palletizing), gantry palletizers, layer palletizers
Fully automated depalletizing with construction equipment
Technical information
- Performance: 60 – 80 cycles/h
- Operating mode: Automatic control
- Loading & unloading: Forklifts/conveyor technology
- Rear and side walls: pneumatically adjustable
- Power supply: 4 kVA – 16A 230/400 V R1/2”, 6 bar
- Dimensions (L x W x H in mm): 3600 x 3000 x 3150
- Machine weight: approx. 3200 kg
Pallet loading
- Total weight up to 1200 kg
- Standard pallet (W x L in mm): 800 – 1000 x 1200
- Max. height including pallet: 2000 mm
- Goods: e.g. cardboard boxes, barrels, crates, big bags, sacks or bottles
- Overload tolerance per side: 50 mm
options
- Slipsheets: Palletizing onto wooden pallets or depalletizing onto slipsheets
- Slipsheet or Cover overlays and collectors
- Contact parts with stainless steel charge
- Product height > 2000 mm
- Automatic pallet magazines
High-speed depalletizing with our depalletizers
The depalletizing process using a push method begins with the insertion of the loaded pallet. The back and side walls of the depalletizer close and seal against the load. The entire load is then gently, quickly, and safely pushed from the pallet onto the slightly lower destination conveyor.
In conventional depalletizing systems, this process only occurs layer by layer or even piece by piece. Further transport of the load now takes place without pallets on link belt or special roller conveyors. The empty pallet is ejected directly from the side of the depalletizer and can be stacked in a pallet magazine. This is what an efficient depalletizing process with up to 80 cycles per hour looks like. The palletizing process runs in reverse.
The clamping and pulling palletizers complete Baust's product range and are also based on handling the entire load stack in one cycle step.
Request a non-binding offer for depalletizing now
Future-proof operation with a scalable depalletizer from us
Our depalletizer adapts seamlessly to your growing needs, guaranteeing a future-proof investment for your business. The innovative technology allows for easy capacity expansion without requiring a complete system replacement. This translates into significant cost savings and considerably improved adaptability to fluctuating market conditions.
The modular design of our depalletizer allows you to add or replace various components as needed. For example, you can upgrade the gripper technology to handle new product types or expand the control software to integrate additional functions. This flexibility ensures that your depalletizer always remains state-of-the-art and grows with your business.
Choose a future-proof solution that will support your business in the long term. Contact us today to learn more about the scalability of our depalletizer and how it can help your company achieve success.
How our depalletizer protects your sensitive products
The gentle handling of your products is our top priority in the development of our depalletizer. Using advanced sensor technology, our system detects the exact position and nature of each individual item on the pallet. This precise detection allows the depalletizer to individually adapt the optimal gripping strategy for each product, ensuring the safe handling of even the most delicate goods.
The smooth movement of our depalletizer minimizes vibrations and prevents damage during unloading. Special damping systems absorb any vibrations and ensure the smooth transfer of products from the pallet to the conveyor belt. Even at high speeds, the integrity of your goods is preserved thanks to this sophisticated technology.
Discover how our depalletizer takes the protection of your valuable products to a new level. Schedule a personal demonstration now and see for yourself the gentle handling provided by our system.
Increase your throughput with our depalletizing machines
Increasing the efficiency of your logistics process begins with optimizing depalletizing. Our state-of-the-art depalletizing machines are designed to significantly increase your throughput without compromising product quality. By integrating intelligent algorithms, our system continuously analyzes incoming pallets and automatically selects the most efficient unloading strategy.
Advanced robot technology takes depalletizing speed to a new level. Multiple gripper arms work synchronously to pick up and remove different product layers simultaneously. This parallelization of the process significantly reduces cycle times, allowing you to process more pallets in less time.
Unlock the full potential of your logistics chain with our high-performance depalletizing machines. Contact our expert team to receive a customized solution tailored to your specific throughput requirements.
The advantages of switching to an automatic depalletizer
Implementing an automatic depalletizer in your operations brings a multitude of benefits that extend far beyond mere automation. First and foremost, the system's precision and reliability lead to a significant reduction in product damage and scrap. This not only conserves your resources but also improves the overall quality of your supply chain.
Another significant advantage lies in increased workplace safety. By having the depalletizer take over repetitive and physically demanding tasks, your employees are relieved of strain and the risk of injury is minimized. This leads to an improved working environment and increased employee satisfaction.
Switching to an automated depalletizer also allows for better planning and control of your incoming goods. Thanks to its consistent performance and 24/7 operation capability, you can optimize your capacity utilization and respond flexibly to fluctuations in demand.
Seize the opportunity to revolutionize your operations. Let our experts advise you on how an automated depalletizer can take your business to the next level of efficiency.
Seamlessly integrate our depalletizer into your existing system
The seamless integration of our depalletizer into your existing infrastructure is a core aspect of our company philosophy. We understand that every production environment is unique and has individual requirements. That's why we've equipped our depalletizer with a variety of interfaces that enable smooth communication with your existing systems.
Our experienced integration team works closely with you to develop a customized solution perfectly tailored to your specific needs. From adapting the control software to the physical integration into your conveyor system, we ensure that our depalletizer interacts seamlessly with your overall system.
The flexibility of our depalletizer is also evident in its ability to connect to existing data management systems. By integrating it into your ERP system or production planning software, you can access relevant information in real time and further optimize your processes.
