Palletizer for automatic palletizing
High-performance processes for effective intralogistics
When intralogistics requires palletless receiving, transport, or shipping of loads, Baust's high-performance palletizers offer the key technology. Particularly in outbound logistics for international shipments in overseas containers, eliminating pallets can result in significant savings in transport volume and pallet costs. Here, the palletizers can unload any load from pallets considerably faster, more safely, and more cost-effectively than manual or robot-assisted packing. In addition to the push method, clamping or pulling methods can be used as alternatives, depending on the pallet and load. The palletizers are designed for use in automated conveyor systems and high-throughput storage systems. Food, pharmaceutical, logistics, cosmetics and Chemical industry.
Your advantages with Baust palletizers:
- Palletless export shipping saves transport volume and pallet costs.
- Avoiding problems caused by wooden pallets: dirt, inspection, maintenance/repair, replacement, downtime, malfunctions
- Maximum customization to your requirements with the following methods: pushing, clamping and pulling
- Use of inexpensive and space-saving slipsheets for push-pull forklift attachments instead of pallets
- Up to 5 times faster than other palletizing systems thanks to automated palletizing: robot palletizers (robot palletizing), gantry palletizers, layer palletizers
Fully automated palletizing with Baust (palletizing system)
Technical information
- Performance: 60 – 80 cycles/h
- Operating mode: Automatic control
- Loading & unloading: Forklifts/conveyor technology
- Rear and side walls: pneumatically adjustable
- Power supply: 4 kVA – 16A 230/400 V R1/2”, 6 bar
- Dimensions (L x W x H in mm): 3600 x 3000 x 3150
- Machine weight: approx. 3200 kg
Pallet loading
- Total weight up to 1200 kg
- Standard pallet (W x L in mm): 800 – 1000 x 1200
- Max. height including pallet: 2000 mm
- Goods: e.g. cardboard boxes, barrels, crates, big bags, sacks or bottles
- Overload tolerance per side: 50 mm
options
- Slipsheets: Palletizing onto wooden pallets or depalletizing onto slipsheets
- Slipsheet or Cover overlays and collectors
- Contact parts with stainless steel charge
- Product height > 2000 mm
- Automatic pallet magazines
High-speed palletizing (automatic palletizing) by palletizers
The palletizing process using a push method begins with the insertion of the loaded pallet. The rear and side walls of the palletizer close and conform to the load. The entire load is then gently, quickly, and safely pushed from the pallet onto the slightly lower destination conveyor.
In conventional palletizing systems, this process only occurs layer by layer or even piece by piece. Further transport of the load now takes place without pallets on link belt or special roller conveyors. The empty pallet is ejected directly from the side of the palletizer and can be stacked in a pallet magazine. This is what an efficient palletizing process with up to 80 cycles per hour looks like. The palletizing process itself runs in reverse.
The clamping and pulling palletizers complete Baust's product range and are also based on handling the entire load stack in one cycle step.
Request a non-binding quote for palletizing now
Increase your efficiency and invest in a palletizer today.
In modern logistics and manufacturing, efficient material handling is crucial for business success. A palletizer is an indispensable tool that optimizes your processes and increases productivity. Our innovative palletizers accelerate your workflows while simultaneously reducing the physical strain on your employees. Looking to purchase a palletizer? We offer customized palletizing solutions for every application.
By using modern palletizing technology, you not only save time and money, but also improve the quality of your palletizing. Automated palletizing ensures precise stacking of your products, minimizing transport damage. Our palletizers are characterized by their flexible adaptation to various packaging types – whether cartons, bags, or trays.
Contact us today to learn more about our solutions.
Improve your processes with an automatic palletizer from Baust
Implementing an automatic palletizer offers numerous advantages that extend far beyond mere automation. Our advanced automatic palletizing systems optimize your processes and increase the reliability of your entire production chain. In our palletizing system, the palletizer is seamlessly integrated into the production flow.
Thanks to state-of-the-art sensor technology, our fully automated palletizer dynamically adapts to different product formats. This not only ensures precise palletizing but also increases the flexibility of your production. Automated palletizing reduces the risk of workplace accidents and relieves the strain on your employees. A special magazine for interleaves and automatic feeding ensure a smooth palletizing process.
From small businesses to large corporations – automatic palletizing for everyone
The advantages of automated palletizing are no longer reserved for large corporations. Our versatile solutions make automated palletizing accessible to businesses of all sizes. Our systems are suitable for palletizing multiple pallet formats and offer production output that adapts to your requirements.
Whether you're a startup, a medium-sized business, or a large corporation – we offer the right palletizing system. For small businesses, we've developed compact models that deliver impressive performance despite their small size. These fully automated systems integrate seamlessly into existing production lines. For large companies, we develop high-performance palletizing systems that can handle multiple lines simultaneously. Fully automated palletizing maximizes throughput and minimizes downtime.
How a palletizer can improve your production line
A palletizer is more than just a stacking tool – it optimizes your entire production line. Products move directly from the conveyor belt to the palletizer, improving material flow. Automated palletizing eliminates bottlenecks caused by manual palletizing, resulting in smoother product flow and preventing backlogs.
Our palletizers feature intelligent control systems that integrate seamlessly into your production control system. An empty pallet magazine optimizes the workflow. Furthermore, automated palletizing offers greater flexibility for various product formats. Short changeover times enable agile responses to market demands. Once a product is palletized, it can be shipped immediately. Automation also has a positive impact on workplace safety.
Contact us for an analysis of your production requirements.
How our palletizers work with your existing systems
The seamless integration of new technologies presents a challenge that we address with our expertise. Our palletizers integrate harmoniously into existing systems. Compared to conventional palletizers, our solutions offer advantages in terms of automation and modular design. We have developed flexible interfaces that enable smooth communication between the palletizer and conveyor belts.
Integration is carried out without interrupting your production. Our technicians will tailor the palletizer to your specific requirements. Modern grippers ensure gentle handling of all products – including during unloading. Standardized communication interfaces make our palletizing system ready for future expansion. Pallet conveyor technology can be easily integrated to further automate processes.
