Now you can punch through material up to 5 mm thick!
AX-Drive Dip & Drop
Punching – Ejecting
By using two successive sets of tools in one die, our usual die-cutting process is divided into two phases: die-cutting and ejection (dip & drop).
The new two-phase principle offers users numerous advantages. The most significant advantage is that metals and plastics up to 5 mm thick can now be punched.
Furthermore, this principle has a positive effect on punching forces and thus on energy consumption. Punching forces can be significantly reduced , resulting in less drive power being required and therefore lowering operating costs.
A positive side effect of the minimized punching forces is that the forces acting on the die-cutting shafts are also reduced. Lower forces result in smaller diameters, allowing the use of longer shafts. This means for our customers that punching wider product materials is possible.
Another advantage lies in the increased tool life . Punch wear is noticeably minimized.
Of course, the die-cutting insert can still be used for direct die-cutting with thinner materials. This allows our customers to remain flexible – one insert for two processes.
Technical information
- Width: approx 1.000 mm
- Height: about 1.000 mm
- Depth: approx. 800 mm
- Weight: about 1000 kg
- Drive power: 1 – 3 kW
- Power rating: 400V / 16A
- Low noise < 65 – 78 dB(A) at 1 m distance
options
- FX-Drive control for variable hole spacing
- Output signal for controlling the separation unit
- Indicator light
Advantages of the new procedure:
✔ Material thicknesses up to 5 mm
✔ Improved tool life: Due to reduced die wear
✔ Wider product webs: Through the use of longer shafts
✔ Setup time savings: Through 2 processes in one machine
✔ Energy-saving: Lower punching forces due to dividing the punching process into two phases
✔ Disposal of die slugs in a production-safe manner: No slug disposal in the dies
We would be happy to explain further details about our new stamping principle in a no-obligation consultation!
Get individual advice now on die-cutting and ejection (dip & drop).
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