BRS-Series
The machines of the BRS series work as stand-alone machines. The modular design consisting of the infeed control unit , the punching unit and the outfeed unit guarantee precise product channeling and reliable transport of the material. A metering wheel in the profiling system registers the line speed. All units of the rotary punch have their own servo drives. The drives are synchronized electronically.
The rotary punching machines can be delivered with one or two punching units, depending on the product requirements.
The rotary punching machines developed by Baust are characterized by their high performance, long service life and safe handling. Rotary punches are always used if large numbers of units have to be processed. The continuous process and the quick and easy integration into new or existing production lines are just some of the many benefits of this technology.
Request a non-binding offer now
Maximum productivity with our self-sufficient BRS series industrial punching machines
Our BRS series industrial punching machines set new standards in productivity and efficiency. These state-of-the-art systems work completely independently, enabling seamless integration into your existing production processes. The innovative design of our punching machines ensures exceptional performance while minimising maintenance requirements.
The autonomy of our BRS series is based on a well-thought-out concept: each unit of the punching machine has its own servo drive. These drives are precisely coordinated with each other electronically, guaranteeing optimal synchronisation of all components. The result is a highly efficient system that consistently delivers top performance.
A special feature of our industrial punching machines is their ability to process the material fully automatically. From the material feed to the punching process and on to the removal of the punched parts, the entire process runs without manual intervention. This not only reduces the risk of errors, but also significantly increases the production speed.
The productivity increase through our BRS series manifests itself in various aspects: higher throughput rates, improved material utilisation and reduced downtime. In addition, the flexibility of the systems enables quick adaptation to changing production requirements, which sustainably strengthens your competitiveness.
Seamless integration into your production line with our industrial die-cutter
Seamless integration of our industrial punching machine into your existing production line is a central aspect of our concept. We have designed our systems to fit harmoniously into your production process while ensuring maximum efficiency. This begins with the material feed and continues through the entire punching process to further processing.
A key element for this smooth integration is the intelligent loop control between the decoiler and the roll forming system. This technology enables precise coordination of the rotary die-cutter with the driven decoiler and the roll forming system. The result is a continuous, synchronised material flow that minimises interruptions and increases productivity.
To optimise process control, we have integrated a measuring wheel into the profiling system. This records the line speed in real time, enabling dynamic adjustment of all system components. This flexibility ensures that our punching machine always works optimally, even at varying production speeds.
The modular design of our industrial punching machines also allows you to tailor the system precisely to your specific requirements. Whether you are planning to expand your existing line or build a completely new production line, our systems can be flexibly adapted to your needs.
Customised solutions for your industry – enquire about your industrial punching machine from Baust now
Every industry has its own challenges and specific requirements for punching processes. That is why we offer customised solutions that are precisely tailored to your individual needs. Our experts analyse your production processes in detail and develop a concept based on them that is optimally suited to your processes.
The versatility of our industrial die-cutting machines allows us to find the right configuration for almost any application. Whether you work in the automotive industry, the electronics industry or in the packaging manufacturing sector, we have the solution for your specific die-cutting needs. We not only take into account the current requirements, but also future developments in your industry.
A key advantage of our customised approach is the ability to combine different modules and functions. For example, we can integrate special material feed systems, customised punching tools or industry-specific post-processing units into the overall solution. This ensures that your punching machine is perfectly matched to your products and materials.
Take this opportunity to take your production to a new level. Contact us today for a no-obligation consultation and find out how our industrial punching machine can optimise your manufacturing processes. Together, we will develop a solution that increases your productivity and gives you a decisive competitive advantage.
Safe material transport and precise punching in a single system
Safe material transport and precise execution of the punching process are fundamental aspects for the quality and efficiency of your production. Our system combines these two critical factors in a highly integrated solution. The modular design of our industrial punching machine, consisting of a roller feed, punch insert and roller pull-off, forms the basis for this advanced concept.
Our system’s roll feed ensures a controlled and consistent supply of material. This is particularly important to avoid deforming or damaging the workpiece before the actual punching process. The precise control of the material flow continues in the punch insert, where the highest accuracy in positioning the workpiece is ensured.
After the punching process, the roller take-off ensures that the processed material is safely transferred. This last step is just as important as the previous ones, as it ensures the integrity of the end product and enables a smooth transition to the next processing stage. The perfect coordination of all three modules guarantees continuous and gentle material transport through the entire system.
The precision of our punching unit is the result of combining the latest technology with years of experience in the punching machine industry. High-precision servo drives, innovative punching tools and intelligent process control ensure punching results that meet even the highest quality requirements. This enables you to produce complex parts with the narrowest tolerances while maintaining high production speeds.
Maximum accuracy through electronically synchronised drives
The precision and reliability of our industrial die-cutters is based on a sophisticated system of electronically synchronised drives. Each unit of the rotary die-cutter – from the advance of the rollers to the punching insert and the removal of the rollers – has its own servo drive. These drives are precisely coordinated with each other using highly developed control technology, which ensures perfect synchronisation of all movements.
Electronic synchronisation enables dynamic adjustment of the speeds and positions of all components in real time. This is particularly important when production speeds vary or when changing between different materials and cutting patterns. The system reacts immediately to changes and ensures that all elements of the die-cutter are always perfectly aligned.
Another advantage of this technology is the possibility of realising complex motion profiles. This allows for the implementation of sophisticated die-cutting operations that would be difficult or impossible to perform with conventional systems. Whether it’s precise multiple die-cutting, sequential die-cutting sequences or special contour cutting, our synchronised drives provide the flexibility and accuracy you need.
The high precision of our drive technology has a direct impact on the quality of your end products. You benefit from consistently high manufacturing quality, reduced scrap rates and improved material utilisation. In addition, the precise control enables an optimisation of the production speed while maintaining the highest quality standards. This not only increases your productivity, but also your competitiveness in a demanding market environment.
