Turnkey material flow systems from Baust

Complete systems for your production from a single source

Complete systems from a single source mean far more than just bundled procurement. Baust combines interchangeable technology, conveyor technology, magazines, centering stations, and control systems into a coordinated whole, planned and built as a single unit. Every component is perfectly matched to the next, both mechanically and in terms of control technology. Thus, the system functions as a whole, not as a sum of individual parts.

In practice, what's usually needed is the complete solution, not just a single device. That's precisely what Baust's modular system is designed for. palletizer It integrates into the same design framework as any other station, eliminating the need for later adjustments to external interfaces. This saves on subsequent modifications during operation.

Ultimately, what matters in production is the result. A complete material flow solution operates with a single control system, a single point of contact, and a comprehensive maintenance concept. A maintenance contract then covers the entire line, not just individual machines. This simplifies operation and maintenance for many years.

All trades are interconnected in a single material flow.

Interlocking trades are the true core of a turnkey plant. At Baust, mechanics, electrical systems, and control systems are not developed separately, but rather together and coordinated from the very beginning. Only this integration transforms individual components into a genuine material flow.

How is this achieved? Baust considers plant engineering and material flow together from the very beginning and tests critical processes in advance using computer simulations before the first assembly is produced. This clarifies cycle times and collision zones long before steel is ordered.

The Automation The system connects the stations to a synchronized cycle. Sensors report positions and statuses, allowing bottlenecks to be identified early and operations to be continuously adjusted. Interfaces connect the control system to higher-level control systems. This enables throughput and availability metrics to be verified rather than estimated.

The end result is a seamless flow without abrupt transitions. Every pallet travels from goods receipt to loading through a single, continuous system. No disruption between suppliers is slowing down the pace.

General contractor for intralogistics with in-house production

As a general contractor in intralogistics, Baust takes over the entire chain, from the Consulting and project planning From design to final acceptance. Unlike pure integrators, the company manufactures centrally in its own factory and does not outsource the crucial components. Consulting, design, manufacturing, testing, and assembly all take place under one roof. This keeps the added value in one place.

Without subcontractors, design, production, and assembly are all handled by a single source. This shortens communication channels and makes deadlines significantly more reliable. Especially with large, interconnected systems, this consolidation offers a real advantage in terms of time and cost. Furthermore, a modular, complete system can be expanded or retrofitted later without disrupting the existing architecture.

For operators, this means investment security. A turnkey production plant takes future expansion phases into account from the outset, so that expansions remain predictable and can be carried out without lengthy downtime. This ensures the plant remains adaptable for years to come.

Consulting, planning and maintenance without subcontractors

It all starts with consultation, not a catalog. Baust analyzes floor plans, cycle times, and load carriers to design the ideal system. This analysis results in a binding concept with clear performance data. The technical planning and a non-binding concept are free of charge. The Engineering accompanies every project from the first sketch to the final factory acceptance.

Following acceptance testing at the factory, where the system operates under real-world conditions, commissioning and operator training take place. Subsequently, maintenance and remote monitoring ensure availability throughout the entire lifecycle. An after-sales team and worldwide distribution partners guarantee spare parts availability and rapid response times. One-stop material flow does not end with the handover., but extends deep into ongoing operations.