Pallet doubler

Making pallet doubling easy

The Baust pallet doubler ensures effective pallet storage combined with a very careful handling of goods. This makes it the optimal choice for all companies in which pallet stacking is among the daily tasks. The machine stacks or unstacks two loaded pallets much faster, more precisely and more carefully than a forklift truck can do it.

  • stacking or unstacking of two loaded pallets on top of each other
  • alternative: placing a single pallet underneath original pallet and load
  • swinging lifting devices save space
  • suitable for different pallet widths
  • long-lasting and low maintenance

Specifications

  • performance: 40 – 60 cycles/h
  • dimensions (L x W x H in mm): 1600 x 1200 x 3000
  • lifting/gripping: pneumatically or electrically driven
  • loading and unloading: conveying line
  • control mode: automatic
  • Power supply: 4 kVA – 16A 230/400 V R1/2″, 6 bar

Pallet loading

  • total weight up to 1500 kg
  • standard pallet (W x L in mm): 800 – 1000 x 1200
  • max. Height incl. Pallet: 2000 mm
  • overhang tolerance on each side: 50 mm
  • goods: e.g. cardboard boxes, barrels, boxes or bottles
Options
  • other pallet dimensions and heights
  • automatic pallet magazines

Space-saving pallet storage with Baust’s individual solution

The Baust pallet doubler is made for all companies that are in need for space-saving pallet storage. Depending on what the customer wants, the pallets are lifted and lowered either pneumatically, electrically or hydraulically. The placement of an empty pallet is also possible.

The Baust machine is suitable for different pallet widths.
This is how the pallet stacking works: A loaded pallet is run into the unit via a pallet conveyor system or by a forklift. After being taken and lifted to a sufficient height, either a loaded pallet or an empty pallet is placed underneath. The process is completed by gently putting down the load being lifted. Now the pallets can be stored in a space-saving way.

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    Boost Productivity and Cut Costs with our Pallet Doubler Solutions

    In the competitive world of logistics, efficiency is key. Our pallet doubler solutions offer a game-changing approach to maximizing productivity while significantly reducing operational costs. By effectively doubling the capacity of standard pallets, these innovative devices allow businesses to handle more goods in less time. This increased efficiency translates directly into improved bottom lines.

    The beauty of our pallet doubler lies in its simplicity and effectiveness. It seamlessly integrates into existing workflows, requiring minimal changes to your current processes. This ease of adoption means you can start reaping the benefits almost immediately. With the ability to stack more products on a single pallet, you’ll see a dramatic reduction in the number of forklift trips needed, leading to decreased fuel consumption and wear on your equipment.

    Furthermore, our pallet doubler solutions contribute to a safer work environment. By reducing the frequency of pallet movements, we minimize the risk of accidents and injuries associated with material handling. This not only protects your workforce but also helps avoid costly downtime and potential legal issues.

    Investing in our pallet doubler technology is a forward-thinking decision that pays dividends in both the short and long term. As your business grows, the scalability of our solutions ensures that you’re well-equipped to handle increased demand without proportionally increasing your operational footprint or costs.

    Streamline Your Supply Chain with a High-Performance Pallet Doubler

    Optimizing your supply chain is crucial for staying competitive in today’s fast-paced market. Our high-performance pallet doubler serves as a cornerstone in achieving this optimization. By enabling more efficient use of storage space and transportation resources, it creates a domino effect of improvements throughout your entire supply chain.

    One of the most significant advantages of our pallet doubler is its ability to reduce the number of shipments required to move the same volume of goods. This not only cuts transportation costs but also decreases your carbon footprint, aligning your operations with sustainable business practices. The ripple effect extends to inventory management, where the increased storage capacity allows for more strategic stock holding.

    Moreover, the pallet doubler’s impact on loading and unloading times cannot be overstated. With fewer pallets to handle, dock operations become more streamlined, reducing wait times for drivers and improving overall logistics efficiency. This time savings cascades through the supply chain, enabling tighter schedules and more responsive customer service.

    By implementing our pallet doubler solution, you’re not just adopting a new piece of equipment; you’re embracing a philosophy of continuous improvement in your supply chain management. The data-driven insights gained from optimized pallet usage can inform better decision-making across your entire operation, from procurement to final delivery.

    Unlock Warehouse Efficiency with Our Pallet Doubler

    Warehouses are the heart of any logistics operation, and maximizing their efficiency is paramount. Our pallet doubler is the key to unlocking unprecedented levels of warehouse productivity. By effectively doubling the vertical storage capacity of each pallet position, it allows you to store more inventory in the same footprint, dramatically increasing your warehouse’s cubic utilization.

    This vertical expansion strategy enabled by our pallet doubler is particularly valuable in areas with high real estate costs or limited expansion possibilities. Instead of investing in costly warehouse expansions or relocations, you can make the most of your existing space. The result is not just cost savings, but also improved inventory turnover rates and faster order fulfillment.

    The implementation of our pallet doubler also leads to more organized warehouse layouts. With increased storage density, you can create more efficient picking routes and reduce the distance traveled by warehouse staff. This optimization of movement translates into faster order processing times and reduced labor costs.

    Additionally, the pallet doubler’s role in inventory management cannot be overstated. By allowing for clearer organization and easier stock rotation, it helps prevent issues like product obsolescence and improves overall inventory accuracy. This enhanced control over your stock levels enables more precise demand forecasting and leaner operations.

    Discover Pallet Doubler Benefits for Your Business Operations

    The benefits of integrating our pallet doubler into your business operations extend far beyond simple space savings. This versatile solution addresses multiple operational challenges simultaneously, providing a comprehensive boost to your overall efficiency and competitiveness.

    One of the most immediate benefits is the reduction in material handling costs. With the ability to move twice the amount of goods in a single trip, you’ll see a significant decrease in forklift usage, leading to lower fuel consumption and reduced equipment wear and tear. This not only cuts direct costs but also extends the lifespan of your valuable machinery.

    The pallet doubler also plays a crucial role in improving workplace ergonomics. By reducing the need for high-reach operations and minimizing repetitive movements, it contributes to a safer, more comfortable work environment for your staff. This can lead to reduced absenteeism, improved employee satisfaction, and higher productivity levels across your operation.

    From a strategic perspective, the pallet doubler enhances your ability to respond to market fluctuations. The increased storage capacity gives you more flexibility to adjust inventory levels, allowing you to capitalize on bulk purchase opportunities or accommodate seasonal demand spikes without straining your resources.

    Save Time and Resources with Efficient Pallet Doubler Systems

    In the quest for operational excellence, time and resource management are critical factors. Our efficient pallet doubler systems are designed to optimize both, providing a powerful tool for businesses looking to streamline their processes and boost their bottom line.

    The time-saving aspect of our pallet doubler is multifaceted. It starts with faster loading and unloading processes, as fewer pallet movements are required to handle the same volume of goods. This efficiency extends to inventory counts and audits, which become quicker and more accurate due to the improved organization and accessibility of stored items.

    Resource conservation is another key benefit of our pallet doubler systems. By maximizing the use of vertical space, you’re not just saving on storage costs but also on energy consumption. Warehouses can maintain optimal climate control more efficiently when goods are concentrated in a smaller footprint. Additionally, the reduced need for pallet wrapping and packaging materials contributes to both cost savings and environmental sustainability.

    The pallet doubler’s impact on human resources is equally significant. With more efficient storage and retrieval processes, your staff can accomplish more in less time, allowing you to allocate human resources more strategically. This improved productivity can lead to better service levels, faster order fulfillment, and ultimately, increased customer satisfaction.