Pallet changer using the clamping method

Repalletizing robust goods fast and cheaply

With the clamping method the load is firmly clamped from both sides. Then the pallet is lowered and can easily be replaced by a new one. This procedure is the simplest and most inexpensive way of pallet changing. The requirements: The goods have to be robust, pressure resistant and tightly stacked. The clamping method is perfect for the pallet changing of cartons or boxes. It is also often used for the changing of badly damaged pallets.

The clamping method is the simplest way of pallet changing and particularly suited for robust goods.

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Clamping method: The simplest way to change pallets

A pallet changer using clamping method can either work as a stand-alone element or be integrated into a material flow system. The exchanger is loaded and unloaded via manual or electric pallet truck. Side walls clamp the load and then the pallet will be lowered by the pallet truck. Now the pallets can be changed fast and easy. Integrated in a material flow system the pallet changing is done by a lift conveyor. The clamping method neither inverts or tilts the load.

Pallet changer using the clamping method

The clamping method is particularly suitable for goods that are stable under pressure and stacked squared up without gaps. This type of pallet changer convinces with its low price and its easy application. The clamping walls grip the stacked goods from two sides and fix them. Then the pallet is lowered and removed. So it can easily be replaced by any other load carrier. This procedure is recommended for the pallet exchange of insensitive goods such as cardboard boxes, beverage boxes or crates. They are moved in with an electric or pallet truck. Alternatively, the pallet handling can be designed fully automatically using a conveyor line.

The modern and robust pallet changers from Baust material flow systems can make up to 50 changes per hour. The changers can also be easily integrated into fully automatic conveying systems. With the clamping process, you can exchange any pallet: whether from Euro pallets to plastic pallets for the hygiene sector, space-saving Düsseldorf pallets in retail or one-way pallets for transport abroad – the Baust pallet changer does the job quickly and reliably for you.

Products using the clamping method

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Clamping method pallet changers

Pallet changer
PW 500

The PW 500 offers the simplest and therefore most economical variant of palletizing and is particularly suitable for pressure-stable and insensitive goods that can withstand a lot.

Pallet changer
PW 500 Inline

The most efficient solution to get robust and pressure resistant goods from one pallet to another fully automatically. The PW 500 Inline offers the proven clamping method for conveyor lines.

Inverting and Tilting method pallet changers

Pallet inverter
PW 600

The pallet inverter PW 600 is ideal where robust goods such as e.g. bagged goods or big-bags are involved. Both poor pallet quality and varying sizes of pallet present no problem.

Pallet inverter
PW 600 Inline

To change or rotate loaded pallets in a fully automated environment, the choice is the PW 600 Inline.

Pallet inverter
PW 700

The PW 700 from Baust is particularly suitable for the speedy pallet changing of robust goods such as bags. Also the exchange of damaged pallets presents no problem for the PW 700. Exactly as with the PW 600 this pallet changer applies the inverting ...

Pallet changer
PW 800 E

The simplest pallet changer with tilting method is suitable for tilt-stable goods such as cardboard boxes or crates and does not require side walls and pallet clamps due to the 92° angle.

Pallet changer
PW 800 C

Due to the diagonal tilting process by 90 – 120° into the corner, the PW 800 C does not need side walls. Ideal for space-saving and ergonomic repalletising of loads.

Pallet changer
PW 800

With the PW 800 from Baust, the pallet change is done by a backward tilting movement from 100 to 135°. The pallet changer PW 800 with side walls and pallet clamp is ideal for unsecured loads such as, e.g. drums, sacks or big-bags.

Pallet changer
PW 800 Inline

The pallet changer PW 800 Inline offers the fully automatic tilting method as a basic solution. The integration in further conveyor technology with additional components such as pallet magazines or packaging machines is possible quite easily.

Pallet changer
PW 900 Inline

Thanks to the tilting angle of up to 180°, there are no more problems with cover sheets or slip sheets. Loose sheets can disrupt the automatic exchange process by falling into the machine or conveyors.

Pushing method pallet changers

Pallet changer
PW 1000

The PW 1000 ensures a precise and smooth operation where exchange of pallets for large and robust goods is frequently necessary. Its particular attributes are the Plug & Play construction and the simple operation.

Pallet changer
PW 2000

The pallet changer PW 2000 encloses the goods very securely – two flexible side walls together with the rear wall secure the goods from three sides. Additional sliding plates ensure a particularly gentle exchange of pallets of highly sensitive goods....

Pallet changer
PW 3000

The PW 3000 from Baust offers a clever two-way solution. The pallet changer allows loading and unloading from both the front and rear of the machine and is often used in clean room airlocks.

Pallet changer
PW 4000

The PW 4000 is the extended version of the PW 2000 with conveyor technology. Due to the one-sided infeed and discharge of the pallets, the pusher is predestined for a niche location.

Pallet changer
PW 5000

The PW 5000 from Baust can be loaded from both ends and be utilized as a fully automated sluice in clean room areas requiring hygienic separation. This makes the pallet changer indispensable, particularly in the food and pharmaceutical industries.

Pallet changer
PW 6000

The PW 6000 from Baust is ideal when large quantities of pallets on which highly sensitive goods is stored have to be exchanged. A one-sided material flow and optimized processes are the basis for the most powerful pallet changer.

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Bauprofile können mit Rotationsstanzmaschinen effizient gefertigt werden. Gerade bei hohen Stückzahlen ist die Technik des Rotationsstanzens unumgänglich.

Applications for Material Flow Systems

Pallet handling

Changing pallets is the focus in the area of pallet handling. Palletizing is used in various ways: e.g. the hygiene reason.

Pallet transport

Baust offers a huge number of pallet transport components that guarantee you optimum performance, product care and the highest security. They are constructed with the greatest care for your precise individual needs.

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With our drum palletizer and our roller conveyor, you transport your drums extremely economically and, above all, safely. Our particularly safe method using slide plates reliably avoids damage to your drums.

Mesh boxes

Our material flow systems are optimally applicable for mesh box transport. Extreme weights and the high resistance to wear and tear offer you decisive advantages as regards economic efficiency.

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Baust offers you individual transport solutions for transporting long goods. For such challenging special cases, we offer you comprehensive, individual solutions with the highest level of automation and the highest transport security.

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High throughput, special transport security and high quality in implementation distinguish our individual container transport solutions.

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High-quality and tailor-made standard tools, but also custom-made.

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Perforations for spiral or plastic comb bindings, standard file hole dies or custom perforations according to customer's requirements.

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Punches for calendar corners or punches for newspaper printing.

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Labels, price labels or tickets for parking garages and airline tickets.

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Braille for pharmaceutical packaging or pre-punched bottle caps.

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Punching of CW profiles or plaster angle profiles with speeds up to 150 m/min.

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Integration within or even as a self-sufficient machine in front of the profiling line.

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Continuous punching offers safety in the punching process for shelves and storage profiles.

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We offer an optimal production of the roller shutter shafts with our rotary punching machines.

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Flexible punching machines are required in the area of contract profiles.

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Are you looking for an inexpensive pallet changer for robust goods? Then we recommend the clamping method. Here, the goods are firmly fixed on two sides when changing the pallet, while the pallet is lowered by a pallet truck or lifting roller conveyor and then exchanged. Our pallet changers in the clamping process can be used as free-standing stand-alone elements as well as integrated in material flow systems.

You can manage up to 50 pallet changes per hour. These inexpensive clamp pallet changers are particularly suitable for poor pallet quality. These palletizers are ideal for goods in boxes or crates, as well as any goods that are pressure-stable and packed without gaps. It does not matter how high the pallet is loaded. The goods only have to withstand the pressure of the side arms.

Space-saving and easy to use

The pallet changer with the clamping method takes up little space and is easy to use. It is loaded by hand pallet truck or with an electric pallet truck. By replacing inferior pallets, you save yourself trouble in later work processes, especially with automatic systems. In the food and pharmaceutical industries, particularly high-quality pallets are often prescribed for hygienic reasons. With the Baust pallet changer in the clamping process, you can do the pallet change quickly, space-saving and uncomplicated. Call us and we recommend the pallet changer that fits your individual requirements exactly!

Our models for your application

Changing the pallet with our devices using the clamping method saves you a lot of manual work and ensures a quick and uncomplicated workflow. Our inexpensive PW 500 pallet changer, for example, is the first choice if you want to re-palletize boxes or tightly packed boxes using the clamping process. It can move up to 1000 kg weight and a maximum height of 2000 mm including the pallet. The pallet changer has a size of 2100 x 3300 x 2300 mm and weighs a total of 1500 kg. Between ten and 25 changes per hour can be achieved with this device.

PW 500 Inline Pallet changer

The PW 500 Inline can be integrated into fully automatic material flow systems. 30 to 50 changes per hour are no problem for this pallet changer in the clamping process. With the dimensions of 2300 x 3300 x 2800 mm and a machine weight of 2000 kg, it fits well into any fully automatic system. The PW 500 Inline can process a total weight of 1000 kg and a height of 2000 mm including the pallet. As a special version, we also offer higher product heights, further pallet widths, a hydraulic version and the side walls in a hygienic version. So you get the model that exactly matches your requirements!

Master the clamping method now!
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