Tool change during operation –
As simple as never before
KRS series | KRS punching insert for the plastics industry
The KRS series offers users in the plastics industry numerous advantages. Rotary punching technology means that rotary punching machines are quieter and more energy-efficient than conventional hydraulic or pneumatic punching units. Control and electronics are integrated in the aluminum frame to save space. Thanks to this design, the rotary die cutter can be integrated into an existing production line without great effort and space requirements.
The rotary punching machine is installed in front of the cutting unit and is an independent punching machine. It can stand alone or be integrated into an existing production line. A measuring wheel records the channel speed and the rotary punch works synchronously with the line speed. Tool and thus product change can be carried out safely within a few minutes.
Plastic materials up to 4 mm thick can be processed much more efficiently with Baust rotary punches.
✔ Compact design / little space required
✔ Plastic material thicknesses up to 4 mm
✔ Easy integration into existing production lines
✔ Particularly easy to use
✔ Automatic tool opening mechanism
✔ Open and close at any time during production
✔ Quick and easy tool change
✔ Opened punching tools during product calibration
✔ No play in the gears as they are always in mesh
(almost unique on the market)
Let us give you individual advice about our rotary punching machines for plastics.
Punching systems for corner bracket production
Tool opens and closes automatically
Automatic, air operated opening and closing
Easy belt and tool change, synchronized position is retained
Technical specifications
- Width: 1000 mm
- Height: 1800 mm
- Depth: 1000 mm
- Weight: 350 kg
- Production speed: continuously up to 50 m / min
- Drive power: 1 – 3 kW
- Connected load: 400V / 16A
- Low noise <65 – 78 db (A) 1 m distance
Options
- FX-Drive control for variable hole spacing
- Output signal to control the separation unit
- Indicator light
KRS extensions
KRS punches offer additional options for critical applications:
FX-Drive for variable, pre-programmable hole spacings The servo motor with a powerful control system punches hole sequences in pre-programmed hole spacings. Depending on the product or the required hole pattern, the individual sequences can be stored in “recipes” and easily called up from the control terminal.
Hole detection and evaluation using digital image processing. A special image processing sensor, light source and evaluation software determine 100% the respective hole shape and hole position and compare them with a reference image. If an (adjustable) threshold is exceeded, the system generates a warning or stop signal. A 100% result is therefore certain.
Rotary die cutter of the KRS series
Use the modern rotary die cutter of the KRS series and optimize your production processes many times over. In the plastics industry, the punching machines from Baust are among the most efficient of their kind: they save space and energy at high production speeds.
Request a non-binding offer now
From corner bracket production to profile processing, all applications covered
The KRS series plastic rotary punching machine from Baust processes a wide variety of plastic materials with thicknesses of up to 4 mm. Whether corner brackets, hole punching, or complex profile processing, the rotary technology enables precise results at high production speeds of up to 50 m/min. An integrated measuring wheel automatically synchronizes the punching speed with the line speed of your production.
The servo-controlled FX-Drive allows variable hole distances to be preprogrammed and saved as recipes. Optionally, digital image processing checks every punch 100% and compares the hole shape and position with the reference image. This enables you to achieve reproducible quality in series production without manual rechecking.
Configure your plastic rotary punching machine to suit your production line
Baust designs each plastic rotary punching machine as a self-contained unit that operates independently or can be seamlessly integrated into existing production lines. The control system and electronics are housed in the aluminum base frame to save space. With a width of 1000 mm and a depth of 1000 mm, the machine fits into confined production environments.
The automatic opening mechanism allows tool changes during ongoing production. The gears remain permanently engaged so that the synchronous position is maintained. This design significantly reduces setup times and minimizes production downtime during product changes.
Request a customized plastic rotary punching machine for your requirements
Baust develops and manufactures punching technology in Germany and advises you on the configuration of your plastic rotary punching machine. From initial analysis and engineering to installation and maintenance, you receive all services from a single source. The service portfolio includes consulting, project planning, process optimization, maintenance, and repair.
Request a non-binding quote now. The Baust experts will analyze your production requirements and recommend the appropriate machine configuration, including optional enhancements such as FX-Drive control or digital hole pattern control.
